It may be a cliche, but prevention is definitely much better than cure. That’s certainly the case where caravans are concerned, and spending an hour here and there on maintenance can save you a lot of time trying to rectify a problem later; and in some cases, a lot of expense, too.

Okay, so some of these tasks aren’t very glamorous, but they might stop a not-so-pretty job turning into a nightmare.

Two things that come to mind here are jammed windows and external locker doors or toilet blades. Having a window that won’t open is bad enough, but let’s not even try to imagine the scenario if you need to use the van’s toilet, and you can’t open the blade to the cassette…

A bit of basic maintenance work now should help prevent any of these situations.

Windows and doors

Let’s start with the windows. It could be that your caravan has been closed up for several months during the winter, or some of the windows haven’t been opened in that time, even if you have used the caravan. You might find that a window won’t open – it’s stuck against the rubber seal.

Whatever you do, don’t force it open, because you’re more than likely going to tear the seal, which would then need replacing to prevent leaks, and that isn’t a two-minute job.

If you are faced with this problem, carefully spray silicone lubricant where it’s stuck and then leave it to soak for a while. If that doesn’t do the trick, give it another dose of the silicone and leave it overnight.

It’s important to note here that you shouldn’t be tempted to use WD-40 multipurpose lubricant, because that could react with the seal and cause more problems.

It must be a silicone lubricant, such as (confusingly) WD-40 Specialist High-Performance Silicone Lubricant, or Thetford Seal Lubricant.

Once you’ve managed to open the window and hopefully find there’s no damage, you’ll be able to proceed with essential maintenance steps.

With any luck, all of the van windows will open freely for you. So what needs to be done to keep them that way? Start by fully opening the window that you’re going to be working on.

Then, using only clean water and a cloth, clean the rubbers, wiping all the way around the window aperture.

Again, you shouldn’t use any kind of detergent (washing-up liquid or soap, for example) because these may react with the rubber, which will become sticky to the touch, immediately or over a period of time.

While on that subject: if you find that any of the rubbers are sticky, there’s not a lot you can do in the long term, other than replace them, but a sprinkling of talcum powder might alleviate the problem in the short term. Chances are that if you do have a sticky seal, it’s been caused by someone using incorrect lubricants, or detergent.

Having thoroughly cleaned the window rubber with clean water, allow it to dry.

Of course, you can work your way around the van and clean all of the seals before going on to the next stage of maintenance; but with the windows wide open, be careful that you
don’t walk into any of them – it’s very easily done!

Lubricate the rubber seals by spraying silicone lubricant onto a cloth and wiping it around the seal. I recommend spraying this onto the cloth, as opposed to directly onto the seal, because the stuff tends to go everywhere if you’re not careful.

You don’t need much, and once wiped over the seal, it’ll have a pleasing sheen. That should prevent any sticking during the season’s touring.

Don’t just do the window seals, though – all of the other external openings are likely to have a seal as well, including the entrance door, gas-locker doors, external hatches, and the toilet cassette door. Give all of them the same care, using clean water and silicone lubricant.

Caravan windows can stick to the seal
Caravan windows that remain closed for long periods can stick to the rubber seal
Carefully spray silicone lubricant where the window has stuck and leave to soak
Carefully spray silicone lubricant where the window has stuck and leave to soak
When you wipe down the window seals, only use clean water and a cloth
When you wipe down the window seals, only use clean water and a cloth
While you’re cleaning, don’t forget the other openings, such as doors and lockers
While you’re cleaning, don’t forget the other openings, such as doors and lockers
Spray silicone lubricant onto a clean cloth
Spray silicone lubricant onto a clean cloth, rather than directly onto the rubber seals
Wipe down all of the rubber seals with the silicone lubricant spray
Wipe down all of the rubber seals with the silicone lubricant spray

Toilet cassettes

For the past eight years, we’ve had a Dometic toilet fitted in our caravans, and we’ve had no issue with them. They might perhaps require a little more maintenance than the Thetford models. However, much of what I’m about to outline below will be relevant to both brands.

As with the windows, if you find that the first time you try to open the toilet blade, it is stuck (usually it sticks to the rubber seal), spray with silicone lubricant and allow to soak for a while. Hopefully, that will free it and it will open again.

With the Dometic toilet, first pull out the lever to open the blade, and looking underneath, you’ll see two metal rods that the lever slides on. Give both of these a good squirt of silicone lubricant. It’s amazing how freely the lever will then slide.

With everything closed again, remove the toilet cassette (this applies to both Dometic and Thetford models), so that you can begin work on it.

Start by wiping the top of the large rubber seal and make sure that it’s clean. Then, open the blade and ensure the underside of the seal is clean, too. Give the top of the blade a good spray of silicone lubricant and open and close it several times to ensure that it operates freely.

Finally, smear the top of the large rubber seal with silicone grease (if you don’t have any, at least give it a spray with silicone lubricant, although the grease is better). As with the other rubber seals, only clean initially with water if necessary and nothing else. I just tend to use a dry paper towel for this.

Now replace the cassette and check to ensure that everything is working smoothly.

For a Dometic toilet, begin by pulling out the lever that opens the toilet blade
For a Dometic toilet, begin by pulling out the lever that opens the toilet blade
Lubricate the two metal rods that you’ll find underneath the lever
Now carefully lubricate the two metal rods that you’ll find underneath the lever
For Dometic & Thetford models, clean the cassette seal
For Dometic & Thetford models, clean the cassette seal. Nigel uses a dry paper towel
Spray the top of the toilet blade with some of the silicone lubricant
Now spray the top of the toilet blade with some of the silicone lubricant
The final step is to smear silicone grease around the large rubber seal
The final step is to smear silicone grease around the large rubber seal
The completed task
The completed task!

Having adopted this basic maintenance regime several years ago, we’ve thankfully never had any difficulty with jammed windows or problems with the toilet.

These tasks are best carried out before your trip, as part of your regular caravan care.

Are you after some more caravan maintenance tips? Then be sure to check these out:

Future Publishing Limited, the publisher of practicalcaravan.com, provides the information in this article in good faith and makes no representation as to its completeness or accuracy. Individuals carrying out the instructions do so at their own risk and must exercise their independent judgement in determining the appropriateness of the advice to their circumstances. Individuals should take appropriate safety precautions and be aware of the risk of electrocution when dealing with electrical products. To the fullest extent permitted by law, neither Future nor its employees or agents shall have any liability in connection with the use of this information. Double check any warranty is not affected before proceeding.


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